Custom Metal Bending Services

Superior precision & customization

Yonglihao Machinery’s Metal Bending Services meet the precision and versatility requirements of many industries. Metal bending enables the manufacture of custom shapes and structural components with high precision.

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What is Metal Bending?

Metal bending is a manufacturing method that utilizes mechanical forces to bend metal to an angle or shape. This process is necessary to create parts with precise angles and curves. That’s why it’s so important to make parts that last in many industries.

At Yonglihao Machinery, our metal bending services can meet the needs of all our customers. Whether they require simple or complex designs. Our equipment includes modern electric and hydraulic brakes, which ensure precise bending of even tightly specified parts.

You can get an immediate quote by contacting us. Yonglihao Machinery has a professional service and manufacturing team that allows you to quickly turn your ideas into products. In addition, we can do more than just bend metal, we offer a variety of post-processing options. This ensures that you receive a part that is not only bent to perfection but is ready for immediate use in a prototype or finished product.

How Does Metal Bending Work?

The bending process is one of the most basic metalworking methods. It works by applying force to the metal and molding it into the shape you want using a press brake or similar machine. Using this method, the metal can be precisely shaped along a straight line. Manufacturers can create shapes such as V’s, U’s, or grooves in sheet metal. There are a variety of processes for metal bending, ranging from doing it by hand to using more precise and consistent CNC systems.

Some metal bending processes involve placing a piece of sheet metal between a punch and a die. The punch pushes the metal into the holes of the die, bending it to fit the shape of the die. The bending angle, radius, and bending force are important factors in this process. The operator can change the shape of the metal by altering these factors without drastically changing the thickness of the metal. In addition, the optimum conditions for bending are influenced by material properties such as the flexibility and thickness of the material.

Many people use this metal bending process to make parts. This is because it makes it quick and easy to create parts that work well. It can be used to make everything from small parts such as brackets to large architectural installations.

Since CNC machining technology has come a long way, it has made complex and precise bending tasks much easier. This provides designers with more freedom and speeds up the production process. In addition, CNC can handle large batches with minimal variations, thus ensuring the same quality for large batches.

Types of Metal Bending Methods

Yonglihao Machinery uses many metal bending techniques. They achieve precise and reliable results for different applications. This ensures high quality and accuracy for all customers.

V-Bending: This method uses a punch to press the metal into a V-shaped die. Typically used to create simple bends, it is one of the most straightforward and widely used bending techniques available.

U-bending: U-bending is like V-bending. It uses a U-shaped die. So, it’s good for making grooves and similar shapes. This method allows for more complex bends than V-bending.

Roll Bending: This technique uses rolls to bend metal into large radius or conical parts. Roll bending is ideal for cylindrical or curved parts and is often used for large projects.

Rotary Bending: A rotary bending machine is used to produce accurate, repeatable bent parts. This method is known for its high accuracy and consistency. It is ideal for applications that need precise specifications.

Press Bending: Complex shapes are formed with high precision using pressure-bending machines. This method is versatile and can handle a wide range of materials and thicknesses, allowing us to produce complex and detailed parts.

Materials Used

Yonglihao Machinery uses many metals to meet various industry needs. This ensures that our metal bending services meet our customers’ specific requirements for reliability and durability.

Aluminum

Brass

Copper

Steel

Stainless Steel

Aluminum

Brass

Copper

Steel

Stainless Steel

Metal Bending Surface Treatment Process

Yonglihao Machinery offers a variety of surface finishes and treatments to enhance the durability, functionality, and appearance of bent metal parts. Below are some of the options available:

As Machined: Since machined surfaces come directly from CNC machines. It is therefore an affordable option that leaves tool marks on the surface.
Anodized: Anodizing makes the product more resistant to corrosion and wear. In addition, it can be dyed in different colors, which is perfect for aluminum parts.
Polishing: Polishing metal gives it a smooth surface and a better look.
Sandblasting: Sandblasting is the use of pressurized sand or other media to clean and treat metal surfaces. This results in a uniform matte metal surface.
Tumbling: Small parts are rolled and polished in a drum to give them a smooth but slightly textured surface.
Electrolytic Polishing: This is a chemical process that results in a smoother, brighter metal surface that is also less susceptible to rust.
Oxide Coating: Aluminum oxide coating protects against corrosion and allows paint to adhere better. It is mainly used on aluminum metal surfaces.
Heat treatment: Heat treatment can change the mechanical properties of metal, making it stronger, tougher, or more flexible.
Brushed Finish: A brushed finish gives the surface a satin texture. It makes marks and scratches less noticeable.
Powder Coating: Powder coating is a thick and durable coating. It comes in a variety of colors and textures and can be used on a wide range of surfaces.
Electroplating: Electroplating is a thin layer of metal plated on a part. It makes it more resistant to wear, corrosion, and surface conductivity.
Black Oxidizing: Black oxidizing is a conversion treatment for ferrous metals. It makes it less susceptible to rust and reflection.

Metal Bending Capabilities

Metal Bending Capabilities are very versatile. Because they can turn sheet metal into durable and useful parts, they can be used in a variety of applications:

Enclosures and Housings: Customized bent enclosures protect and support everything from electronic equipment to industrial machinery. In addition, they maintain the appearance and ease of use of the enclosure at the same time.
Racks and Bases: Precision bending creates sturdy mounting bases and racks for mounting systems. These systems are essential for keeping components in place in business and home environments.
Panels and Doors: Metal bending creates decorative architectural panels as well as functioning doors and barriers.
Frames and Beams: Metal bending gives structural frames and beams the stiffness and strength needed to support building and automotive frame structures.
Complex Geometries: Advanced CNC bending technology allows for the production of complex-shaped parts. This is essential for today’s designs and applications that require precise and unique shapes.

Advantages of Metal Bending

At Yonglihao Machinery, our custom metal bending services provide quality, reliable and efficient metal bending solutions tailored to the specific requirements of our customers across a wide range of industries.

Cost-effectiveness:Metal bending reduces the number of parts to be fabricated and the number of welds to be made, thereby reducing work and material costs. By breaking down the plan into individual continuous parts, the time and money required for assembly can be reduced.

Increased Strength:When you bend metal, it makes the metal at the bend stronger. This makes the finished part last longer and is able to withstand greater weight. In addition, this built-in reinforcement makes the structure lighter and smaller without compromising its strength.

Accuracy and Flexibility:The state-of-the-art CNC bending process ensures that every part is manufactured to exact specifications by being very precise and repeatable. As it can bend different metals such as aluminum, steel, and copper. It can therefore be used for many different projects, from manufacturing industrial machinery to customizing automotive parts.We achieve tight tolerances within ±0.1 mm. This ensures that complex designs meet precise specs and high quality.

Improved Aesthetics:The metal bending process can add clean, aesthetic lines and curves to make parts look better. This is especially helpful for parts that people can see, such as jigs and chairs. The way these parts look is just as important as the way they work.

Rapid Production:The CNC bending process is very fast, which shortens the production cycle. As a result, it allows for faster manufacturing from the design stage to the finished product. This ability to produce quickly is important for companies that need to react quickly to market demands.

Metal Bending Applications

Yonglihao Machinery’s metal bending services are used in a wide range of industries. We bend metal to meet each industry’s high standards and needs. The metal is for making precise and durable parts.

Automotive: We produce engine components and body frames that require high precision and strength. Our metal bending technology ensures that these parts meet the car industry’s tough safety and performance rules.

Aerospace: Our services are vital to the manufacture of aircraft accessories and structural components. The precision and reliability of our bent products are critical. They are key to the safety and performance of aerospace applications.

Electronics: We make device housings and heat sinks. They are crucial for protecting electronic parts and managing heat. Our metal bending processes make sure the components are durable. They also ensure the parts meet the precise specs needed for efficient performance.

Construction: We contribute to building frames and pipework, providing strong and stable structures. Our metal bending services ensure that the components used in construction projects perform reliably and can withstand a wide range of environmental conditions.

Yonglihao Machinery's Metal Bending Services

By applying precise forces and using high-tech equipment, metal bending can turn flat metal sheets into specific shapes. Before bending a sheet of metal, it needs to be cut using high-precision methods such as laser cutting.

At Yonglihao Machinery, we use high-tonnage equipment that can withstand forces of up to 200 tons and process materials up to 3200 mm long. Our bending process has a machining tolerance of ± 0.1 mm, and each bend is made with precise dies ranging from R3 to R50.

As a result, Yonglihao Machinery’s metal bending process can be used for a variety of applications. For example, making machine parts and creating unique furniture. In addition, we offer customized metal bending services. This can provide customers with customized solutions with high precision and specification.

FAQ

What materials can be bent?

We bend aluminum, stainless steel, steel, copper, and brass. Each material is chosen for its unique properties. These include strength, durability, and corrosion resistance.

What are the advantages of custom metal bending?

We offer custom metal bending with high precision (±0.1 mm tolerances), efficiency, durability, and versatility. It is suitable for industries such as automotive, aerospace, and construction.

How do you ensure quality in metal bending services?

We ensure quality through ISO 9001 certification and adhere to industry standards. Our processes include thorough inspections and precise control to meet client specifications.

What industries benefit from metal bending?

Industries such as automotive, aerospace, electronics, and construction benefit from our metal bending services, which provide reliable and high-quality components for various applications.

What is the typical lead time for custom metal bending projects?

Lead times vary based on project complexity and volume, typically ranging from a few weeks to a few months. We work to meet deadlines while maintaining high quality.

What post-processing options are available for bent parts?

We offer anodizing, powder coating, and brushed, electro-, and hot-dip plating. These enhance the look and function of bent metal parts.