Is Precision Metal Stamping Right For You And How to Choose a Supplier

Is Precision Metal Stamping Right for You and How to Choose a Supplier

Precision metal stamping is a manufacturing method. It uses a press with unique tools and dies to cut sheet metal into desired parts. In many areas, it is used to create large quantities of parts and items quickly, precisely, and accurately. While precision metal stamping offers many manufacturing advantages, it is not suitable for all projects.

This article will cover whether precision metal stamping is right for your project. It will also go over some of the things you should consider when choosing metal stamping. The article provides an overview of the precision metal stamping process, what it can do for you, and the major companies that offer the precision metal stamping process.

Table of Contents

A Quick Look at Precision Metal Stamping

Also known as pressing, metal stamping uses specialized tools and machines to form and cut coils and sheets of metal into the right size and shape. The press applies pressure to the workpiece to bend the material into the shape created by the tools and dies.

This process can be done in one step or in several steps depending on the difficulty of the final product. Most precision metal stamping jobs are done with automated machinery, which ensures precision and accuracy in the finished part.

In addition to being more precise and accurate, the precision metal stamping process has the following advantages over other manufacturing methods:

  • Higher quality of process and product. Because precision metal stamping is so accurate, errors occur less frequently during the manufacturing process. This means that customers have a lower chance of getting a substandard product.
  • Lower manufacturing costs. Precision metal stamping is primarily an automated process and therefore does not require a lot of manual labor. This quality also means that errors occur less frequently, which means less material is used and wasted in the manufacturing process.

Application areas for metal stamping

Precision metal stamping methods can be used in many different areas. Here are some examples of industries that often use the process to manufacture parts and products:

Automotive

Precision metal stamping is commonly used in the manufacture of parts for cars and trucks. These parts are used for frames and bodies, electrical systems, drive systems, and more. Common automotive parts manufactured through metal stamping are listed below:

  • Hooks and brackets
  • Wiring terminals and connectors
  • Wire forms, such as those used in tires and underframe components

Aerospace

Parts and products manufactured in the aerospace industry must meet strict manufacturing rules and requirements. These rules are in place to protect the people who work on airplanes, the passengers who travel on them, and the public. As a result, companies that manufacture aircraft parts must keep their certifications up to date and follow industry standards such as Mil-spec and RoHS.

These are the most commonly used metal stampings and products in the aerospace industry:

  • Assemblies
  • Brackets
  • Bushings
  • Clips
  • Lead frames
  • Shields
  • Terminals
  • Wire forms

Medical Devices

Medical devices made with precision metal stamped parts like the aircraft industry, the medical device industry has many regulations on how parts are manufactured. These extremely high standards ensure the safety of doctors and patients. A variety of medical devices use both standard and customized metal stampings, such as:

  • Connectors, couplings, and fittings
  • Equipment housing and sleeves
  • Implants and prosthetics
  • Pump and motor components
  • Surgical instruments and equipment
  • Temperature probes

Power Distribution

In the power distribution business, a large number of different metal stampings and products are used in circuit breakers, distribution boxes, switches, transformers, and other important equipment. Below are some examples:

  • Brackets
  • Clips
  • Contacts
  • Inserts
  • Shields
  • Terminals

Electrical Appliances

Many of the appliances we use in our daily lives also have parts that are derived from precision metal stamping. The following are common parts of commercial and residential appliances:

  • Automatic garage doors
  • Dishwashers
  • Dryers
  • Garbage disposals
  • Grills
  • HVAC units
  • Irrigation systems
  • Ovens
  • Pool filtration and pump systems
  • Refrigerators
  • Security systems
  • Stoves
  • Thermostats
  • Washers
  • Water heaters

Renewable Energy

Solar, wind, geothermal, and other clean energy businesses are all part of the renewable energy market. As the renewable energy market continues to expand, so does the demand for reliable parts for the systems and tools used to produce and distribute electricity. Metal stampings often used in these situations include:

  • Antennas
  • Brackets and clips
  • Cases, inserts, and retainers
  • Fan blades
  • Grounding straps and busbars
  • Heat sinks
  • Plates
  • Shields
  • Terminals and contacts
Metal stamping services for different industries

How to Choose a Metal Stamping Supplier

Metal stamping is a way of making products using a special press and a set of tools and dies. It molds sheet metal into certain shapes and sizes. Professionals in the field use metal stamping to make a large number of different industrial parts and products. There are some things you should consider when looking for a metal stamping partner. You should look for a company that offers you the best value for your money.

Some of the most important things that you should consider when choosing a precision metal stamping partner are described next. High-value partners have extensive experience in the business, high-quality standards, and the ability to do more than just metal stamping. They may also offer a variety of other manufacturing and finishing services.

Partners vs. Suppliers

If you want to find a metal stamping business, you should know the difference between a supplier and a partner. A key supplier can do the metal stamping needed for the job, but a key partner can do more than just metal stamping. A partner should be able to help with all aspects of a project, such as planning and engineering, production, and finishing. These products and services help reduce labor time and costs.

More Advanced Stamping Technology

While specialization is great, narrow specialization is not. For example, some projects may be unclear about which metal stamping method is best. If a metal stamping company can complete many different types of stamping in-house. For example, bending, punching, embossing, piercing, etc., it will be better able to handle this type of work. However, for jobs that require advanced metal fabrication, such as deep-draw stamping, it is important to work with a professional to ensure that the finished part is more precise and accurate.

Tooling Design and Development Services

Companies that perform metal stamping and have their own tooling design and development team have greater control over the quality of both the part and the process. They are better able to ensure that production stays on schedule because they can customize the tooling for each job.

Follow-Up Services

As mentioned earlier, the services a good metal stamping partner can offer should not be limited to metal stamping. Customers can get a full range of stamping services with these additional services. These services can be done in-house or through a network of reliable suppliers. The partner can also help the customer with the creation and processing of the following:

  • Heat treatment
  • Forming and welding
  • Painting and electrocoating
  • Passivation and sterilization
  • Pre-plating and post-plating processes
  • Precious and non-precious metalwork
  • Specialty edge cleaning and deburring
  • Assembly
  • Kitting & Custom Packaging

Industry Experience

If you are a customer in the aerospace, automotive, construction, appliance, or other industries, any potential metal stamping partner should have manufactured parts and products for your industry. This ensures that the partner understands the rules or requirements specific to that industry, such as the use of materials approved by the FDA for use in medical devices.

Production Capabilities

A company’s production capacity is affected by both the type of tooling it uses and the time it takes to obtain raw materials. Metal stamping partners should have metalworking tools to get the job done quickly without sacrificing precision or accuracy.

Quality

The International Organization for Standardization (ISO) develops and publishes rules that help ensure that goods and services are safe, of good quality, and well-functioning. the ISO 9000 series of standards deals with managing the quality of a company’s products and processes.

Companies that are ISO 9001 certified meet the quality management system standards set by ISO. This means that they know what quality and sustainability best practices are and strive to incorporate them.

Metal stamping services provided by yonglihao

Metal Stamping Solutions from Yonglihao Machinery

Yonglihao Machinery provides quality custom metal stampings, wire forms, and components. We are ISO and ITAF certified. Our team has years of experience in metal fabrication and a state-of-the-art facility. We have the knowledge, skills, and tools to handle almost any small metal stamping job, no matter how large or complex the design. Some of the metal stamping services we can provide include:

  • Bending
  • Blanking
  • Coining
  • Curling
  • Drawing
  • Embossing
  • Piercing
  • Punching

Contact Us

Precision metal stamping methods are important in the manufacture of parts for many industries. If customers want to work with a skilled and experienced metal stamping company, Yonglihao Machinery can provide the help you need.

We also offer tooling design and development services, which allow us to build molds and tooling packages. We can achieve tolerances as high as ±0.0005 inches throughout your metal stamping job.

Contact us today or request pricing to learn more about our metal fabrication services or to partner with us on your next project.

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